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Overview
Cummins, a global powerhouse in power technology, specialises in the design and manufacture of diesel and alternative fuel engines, generators, and their related components and technology. With such a vast domain of operations, Cummins constantly seeks ways to optimise and streamline workflows. A few years ago, the company made a strategic move by integrating its first iLockerz intelligent locker system. This system was designed to automate the removal and return process of essential tools, such as lifting gear, ensuring a seamless and fully electronic audit trail of all equipment usage.
One of its most notable features was the system’s ability to recognise damaged items returned to the lockers. Once identified, the locker compartment housing the faulty tool would be automatically placed out of service. This ensured that engineers were promptly notified, allowing them to quickly repair or replace defective tools and prevent them from re-entering circulation. In addition, the new system was customised with a striking crimson red paint finish.
Solution
Cummins partnered with iLockerz to address these challenges, adopting an intelligent locker system featuring nine large compartments and eight small drawers, with advanced capabilities including pre-booking, user comments, and fit-for-purpose functionality. A card reader enabled easy login, while a 4G modem provided seamless access to the management software.
Recognising the operational benefits, Cummins later commissioned a second, more advanced system. This new unit replicated the original but incorporated state-of-the-art RFID technology. Lifting gear and tools such as bolts, shackles, and harnesses were equipped with Passive UHD iTagz, ensuring each item could be individually tracked as it moved in and out of the system.
Challenges
Before the introduction of the iLockerz system, Cummins faced challenges in efficiently managing its inventory of lifting gear, tools, and other essential kits. The manual process of lending and returning these items not only consumed valuable time but also lacked a comprehensive audit trail, posing a risk of misuse or loss of equipment.
Additionally, there was no quick way to identify, repair, or replace damaged tools, which could inadvertently re-enter circulation, potentially jeopardising operational safety and efficiency.
Maintenance Supervisor, Cummins
Results
The implementation of iLockerz intelligent locker systems has revolutionised tool management at Cummins. The electronic audit trail ensures accountability and reduces instances of lost or misplaced equipment. The addition of RFID technology in the second system provided a granular level of tracking, logging every item’s movement. This not only improved inventory management but also enhanced safety protocols by preventing faulty tools from re-entering operations.
Ultimately, the iLockerz systems proved invaluable, optimising workflow, improving accountability, and upholding the high safety and operational standards for which Cummins is renowned globally.
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